A macerator is a machine that breaks down solid materials into smaller pieces. Macerators often prevent clogs and protect equipment in fluid systems.They help ensure smooth flow.
In simple terms, a pipeline or system contains a macerator. It reduces solids, like fibrous matter, food waste, or sewage, into fine particles. This makes it easier to pump or process the material further.
Common uses:
Wastewater treatment plants – to shred rags, plastics, or fibrous waste before pumping.
Food and beverage processing – to homogenize waste streams or process byproducts.
Agriculture and biogas plants – to break down crop residues or organic matter for digestion.
Plumbing – to process waste for efficient transport through narrow-diameter pipes.
Applications
SEEPEX macerators cut and chop almost any solid or fibrous materials in pumped fluids. They improve the reliability and life of both SEEPEX pumps and other process devices like centrifuges and filter presses. The degree of size reduction will vary depending on flow rate, speed and shear plate design. These parameters can be adapted to suit individual needs.
SEEPEX macerators are used in many areas. These include agriculture, construction, and dye and paint production. They are also used in environmental waste, food and beverages, and fish processing. Other applications include petrochemicals, pulp and paper, and shipbuilding. They are useful in sugar refining, biogas, and waste disposal.
Features and Benefits
Controlled macerating because of variable output speeds and shear plates with different-sized openings
Easy maintenance because of simple replacement of the entire cutter head cartridge
Simplified construction with a single shaft, seal and bearing set
Lower energy consumption compared to alternative macerating technologies
Can cut plastic, hair and fibers that pass through twin shaft designs
Two ranges with two sizes in each
SEEPEX macerators combine smart design with reliable performance to ensure smooth operation across a wide range of applications. Their easy maintenance cartridge design allows for quick replacement of the entire cutting unit, minimizing downtime and simplifying service.
They focus on process optimization. They provide controlled maceration with adjustable drive speeds and shear plates. These plates have different openings, allowing operators to have precise control.
Thanks to their versatile applications, the degree of maceration can be tailored to the flow rate, drive speed, and shear plate setup. Safety is a priority, as these macerators convey solids and fibrous particles without harming downstream plant components.
They use less power than traditional macerating technologies but still deliver the same or better results. They offer flexible installation options. You can set them up vertically with product intake from below or horizontally with side intakes. This allows for easy integration with pumps or piping, fitting well with system needs.
